Premium Amorphous Core for Enhanced Energy Efficiency Solutions

• Customization: Available
• Material: Iron-based Amorphous Core
• Shape: Toroidal
• Model NO.: 1k107
• Certification: ISO9001
• Transport Package: Export of Packing
• HS Code: 8504901900
• Production Capacity: 500000 Pieces/Year

Product Description

Product Description

What is an "amorphous core"?

Breaking the traditional crystal structure of silicon steel, it is solidified into a "glassy metal" through an extremely rapid cooling process. With the disordered arrangement of nanoscale atoms, a revolutionary material with low loss and high magnetic permeability is achieved!  Hard CORE ADVANTAGE SHOW OUT • Energy saving king: Iron loss is only 1/3 of silicon steel, energy saving skills FULL, industrial equipment becomes "Energy saving leader" in seconds! • Lightweight and powerful: Ultra-thin strips are stacked into cores, reducing volume by 30%, allowing new energy equipment to operate with ease! • High-frequency War God: As stable as a mountain in high-frequency scenarios, inverters and charging piles exclaim "So good!"

Specification

Material performance parameters:

 1. Iron loss (iron consumption) Unit: W/kg (watts per kilogram)  Index: Under the working condition of 400Hz and 1.3T, iron loss is usually ≤0.2W/kg (much lower than the 1-2W/kg of traditional silicon steel). At the power frequency (50/60Hz), the iron loss can be as low as 0.02-0.05W/kg, achieving a remarkable energy-saving effect. Significance: Iron loss directly affects the energy consumption of equipment. The lower the value, the better the heat generation and energy efficiency performance of components such as transformers and inductors.

2. Saturation magnetic induction intensity (Bs)  Unit: T (Tesla) Index: Typical value is 1.5-1.6T (amorphous alloy material property, lower than 1.7-1.9T of silicon steel). Significance: It determines the maximum working magnetic flux density of the core and affects the power density and volume design of the device.

3. Curie temperature (Tc)  Unit: ℃ (Celsius)  Index: Approximately 410-450℃ (critical value for the thermal stability of amorphous alloys).  Significance: Beyond this temperature, the magnetic property of the material will significantly decline, which limits its application in high-temperature scenarios.

4. Magnetic permeability (μ)  Unit: H/m (Henry per meter) Index: The initial magnetic permeability can reach 10^4-10^5 H/m (much higher than the 10^3-10^4 H/m of silicon steel).  Significance: The higher the magnetic permeability, the stronger the core's ability to conduct magnetic fields, making it suitable for high-frequency and low-loss scenarios.

Certifications

Structure and physical parameters

1.Strip thickness : Unit: μm (microns)  Index: The typical thickness is 14-25μm (much thinner than the 0.23-0.5mm of silicon steel). Significance: The ultra-thin design can reduce eddy current losses and enhance performance under high-frequency operating conditions.

2. Lamination coefficient (SF) : Unit: % Index: Usually 85%-92% (affected by the lamination process, it is lower than 95%-98% of silicon steel).  Significance: The lamination coefficient affects the effective cross-sectional area of the core, indirectly influencing the magnetic circuit design and loss.

3. Density \ nUnit: g/cm³ \ nIndex: Approximately 7.1-7.3 g/cm³ (slightly lower than 7.6-7.85 g/cm³ of silicon steel).  Significance: Low density can reduce the weight of the core, making it suitable for portable or lightweight devices.

4. Hardness (HV) Unit: Vickers hardness  Index: Approximately 80-120 HV (relatively brittle, mechanical damage should be avoided during processing). Significance: Hardness affects processing techniques (such as cutting and winding), and laser cutting or precision stamping is required.

After Sales Service

Environmental and reliability parameters

1.Operating temperature range : Index: -40℃ to 130℃ (long-term stable operating range, short-term tolerance to 180℃). Significance: It restricts the direct application of amorphous cores in high-temperature industrial environments (such as metallurgy and chemical engineering).

2. Corrosion resistance performance :Indicators: Surface coating (such as insulating varnish, phosphate coating) protection is required. The corrosion resistance of bare materials is weaker than that of silicon steel. : Significance: The coating process affects the long-term reliability and service life of the core.

3. Mechanical strength : Bending strength: approximately 200-300 MPa (Brittle material, with relatively poor bending resistance). :Significance: When designing, stress concentration should be avoided. It is suitable for wound core structures rather than laminated ones.